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DPF Master Flash™ DUAL AI

DPF Master Flash DUAL AI

A machine for regenerating particulate filters using the hydrodynamic method, with efficiency of up to 99% and automatic bidirectional cleaning as standard.

A machine for regenerating particulate filters using the hydrodynamic method, with efficiency of up to 99%. It removes PM10 and PM2.5 dust residue, soot, oil, cerium and heavy metals without any mechanical intervention on the filter monolith. Suitable for DPF, FAP, GPF, SCR, EURO5 and EURO6 filters, and catalytic converters.

The cleaning liquid circulates in alternating directions, so residue is effectively removed across the entire cross-section of the ceramic channels. An intelligent control system monitors the cycle, analyses the working parameters in real time and adjusts the intensity and duration of each stage to the filter’s actual condition, reducing service time and chemical consumption. After washing, the integrated drying module operates in a range of 70 to 130 °C with active cooling, and the result can be printed immediately on the built-in thermal printer. The operator can choose between fully automatic mode or service mode, which runs only the selected stage.

The housing is built entirely from AISI 304 stainless steel, and the working chamber from AISI 316 acid-resistant steel. It features an Italian pump with contamination- resistant chemical sealing and electronics based on components from leading manufacturers: Schneider, Ebara, Calpeda, Weintek, Eaton, Hager, Wieland, Fatek, Leister and Siemens.

Compatible with filters from vehicle brands including MAN, Iveco, Scania, DAF, Renault, Mercedes Actros, Solaris, Hitachi and many others.

Manufacturer warranty of 12 months (extendable to 24, 36 months)

Equipment

  • 7" colour touch panel
  • mobile app for remote monitoring of the machine
  • automatic bidirectional filter cleaning
  • AISI 316 stainless-steel chamber
  • extended 4-stage liquid filtration system (5–20 µm)
  • two heating elements for fast heat-up to working temperature
  • integrated drying system from 70 to 130 °C with cooling
  • filter contamination measurement system
  • thermal printer with regeneration parameter report
  • Ethernet controller for remote diagnostics
  • sensors for liquid level and temperature, air temperature, flow rate and pressure, door opening, fault and phase sequence
  • emergency-stop, door limit-switch and phase-control safeguards
  • set of DPF / FAP / GPF / KAT / SCR adapters, including EURO5 and EURO6
  • liquid tank with a capacity of up to 275 l
  • consumables starter kit (filters + 2 l of XTON® DPF Cleaner detergent)
  • 12-month manufacturer's warranty (extendable up to 48 months via Comfort Pack)

Optional extras:

  • second independent liquid circuit with additional pump
  • thermal insulation for the liquid tank
  • automatic top-up of the working liquid level
  • Quick-X quick filter-mounting system

Technical parameters

Technical parameters
Weight 720 kg
External dimensions 210 × 125 × 215 cm
Chamber dimensions 140 × 89 × 107 cm
Heated liquid tank 275 l
Tank thermal insulation No
Automatic water refill No
Thermal parameter printer Yes
Working pressure 7–8 bar (102–116 psi)
Supply voltage 3 x 400 V
Maximum power 12 kW
Frequency 50 Hz
Water connection (inlet) 1/2"
Water connection (drain) 6/4"
Air connection pneumatic quick coupling DN7.2, male
Ambient temperature 5–35 °C
Operating noise level up to 70 dB
Liquid temperature adjustable from 30 to 70 °C
Drying temperature adjustable from 70 to 130 °C
Optimal operating temperature 38 °C
Pressure hose diameter 2"
Filtration pump flow rate up to 250 l/min
Filtration stages 4
Filtration grade 5–20 µm
Airflow up to 430 m³/h
Regeneration method automatic, bidirectional
Contamination measurement system mbar, kPa
Safety features temperature sensor, pressure sensor, door-open sensor, emergency stop
Declaration of conformity CE

Also available in a Master Box™ bundle

Pair the DUAL AI with a Master Cleaner, Smart Cleaner, Flow Cleaner or one of our blasting machines in a Master Box™ pack, and get the whole set delivered together, with a single training day and one service contract covering every machine in the pack.

  • + Master Cleaner™ 1000
  • + Smart Cleaner™ 1000
  • + Flow Cleaner™ FC1200
  • + XTON Sandblaster™
  • + XTON Aquablaster™
See Master Box™

All Inclusive™ Rent

Get the DUAL AI on All Inclusive™ Rent: one fixed monthly fee covers the machine, the manufacturer's warranty for the whole contract term, and your Comfort Pack consumables — with a buyout option at the end of the contract and the flexibility to return the machine at any time.

From 600 EUR/month

Learn more

Comfort Pack

Choose your Comfort Pack and get peace of mind with your machine

Comfort Pack is a subscription service: you get a recurring shipment of XTON® DPF Cleaner Extra Power concentrate and filter cartridges, plus an extended manufacturer's warranty, for one all-in price. Pay once and enjoy full comfort with your machine for up to 4 years.

Comfort Pack also comes with a certificate permanently linked to your machine — it stays valid even if you sell the machine to someone else.

What does the extended manufacturer's warranty cover?

Every new machine comes with a standard 1-year manufacturer's warranty covering all components. Comfort Pack lets you extend that cover by up to another 36 months, for up to 4 years of full protection in total.

How long will I keep receiving consumables for my machine?

Comfort Pack is built to be flexible. For DPF-regenerating machines, you can choose a consumables subscription — concentrate and a full set of filter cartridges — running for 36, 24 or 12 months. Buy a new machine together with Comfort Pack and that period extends to up to 48 months. Shipments go out every month; how much you receive depends on the plan you choose:

  • 1 L of concentrate + 5 filter cartridges
  • 2 L of concentrate + 10 filter cartridges
  • 3 L of concentrate + 15 filter cartridges

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